This fursuit-head is not finished. The zipper for the neck, the fan inside the muzzle and the LED-backlights for the eyes are not installed yet.

I made the 3d-models for this head-base and printed them in Taulman Nylon with my Flashforge Creator 3d-printer. The head was printed in 618 Nylon, the eyelids in Bridge Nylon. The parts were assembled using Plaast (http://www.plaast.de/) - the teeth were made by hand.

I use bowden-cables to control the movement - no electronics, just pushing and puling on the cable. This is a very simple and cheap method to create moving eyelids and ears.

There is another video that shows the mechanics: https://www.youtube.com/watch?v=7BHXK4AS5YQ

You can get the 3d-models for this head at Thingiverse:
http://www.thingiverse.com/thing:650760
http://www.thingiverse.com/thing:755934
http://www.thingiverse.com/thing:755955

The fur-cover can be detached from the head - sew-on-snaps hold it in place.
The nose is detachable too.

I changed the fur at the eyebrows and trimmed the fur on the head since my last post. Inside the eyes is a mirror window foil - I can see thru just fine from the inside. I'll probably paint the middle of the eyes black.

Here's a new video showing the movable ears and eyelids: https://www.youtube.com/watch?v=wDJytYZOSxc