
Macon 1.0 shortly before it was scrapped
What the photo doesn't show is that the collective weight and inadiquate support was distorting some of the ribs, and it was only getting worse as things went on.
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Need full rings to align with the center and for spacing. It is only the centered rings and their correct intervals that define the shape of the thing. Using foam core for 2.0 for its surfaces that can be cut and positioned more accuractly. 2.0 has been assembled to about 2mm slop over 2meters in length and about .5mm in diameter, ring to ring intervals are within .5mm too. 2.0 is being done in halves, laid flat.
I'd suggest internally-braced rings rather than the solid cores you're using here. My own thoughts would be two internal braces at right angles to each other and a reasonable, but not overdone, rim, for each frame. You might want to use something other than just flat styrene for the stringers, my own thoughts would be either a C-section or an I-section styrene extrusion from someone like Evergreen.
The stringers will be deep sections of .040, about 1.5 - 2 inch wide, cut to the ship's profile, rather than simple strips. As I'll need 36 stringers that are nearly 11 feet long, I was trying other methods first. The foam core rings are working just fine for 2.0, and are fairly quickly made. Again, I need a lot of them, done as accurately as possible. Any unnessisary work or anything that could complicate the accuracy would be undesireable.
I can understand that and I like the approach you're taking for stringers. As for the cores, solid foam cores shouldn't be too heavy and do, as you said, eliminate extra cutting that might destroy accuracy. I'm more used to seeing contoured, sometimes intricately so, foam cores in the middle of composite parts such as cowl doors and fairings.
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